minimateplus/bw_ascii_report.py

@@ -67,6 +67,11 @@ class ChannelStats:
     # to render "> 10 in/s" or "saturated" instead of trusting the
     # value as an exact measurement.
     ppv_saturated:     bool = False
+    # Set when BW writes ">100 Hz" for ZC Freq — the zero-crossing
+    # algorithm's peak frequency exceeded the device's reporting
+    # ceiling (typically 100 Hz on V10.72).  zc_freq_hz gets the
+    # threshold (100.0) as a lower bound; downstream UI renders ">100".
+    zc_freq_above_range: bool = False
 
 
 @dataclass
@@ -81,6 +86,9 @@ class MicStats:
     # 140 dBL (typical NL-43 max; some units cap at 148).  Consumers
     # should render "> 140 dB(L)" or similar when this flag is set.
     pspl_saturated:    bool = False
+    # Same semantics as ChannelStats.zc_freq_above_range — mic ZC
+    # peak exceeded device reporting ceiling.
+    zc_freq_above_range: bool = False
 
 
 @dataclass
@@ -119,6 +127,20 @@ def _is_oorange(value: str) -> bool:
     return any(m in s for m in _OORANGE_MARKERS)
 
 
+def _parse_above_range(value: str) -> Optional[float]:
+    """For BW "above-range" markers like ">100 Hz", return the threshold.
+
+    BW writes ZC Freq as ">100 Hz" when the zero-crossing algorithm sees
+    a peak too fast to count (device cuts off at 100 Hz).  Returns the
+    numeric portion after the '>' (e.g. 100.0), or None if `value` is
+    not an above-range marker.
+    """
+    s = value.strip()
+    if not s.startswith(">"):
+        return None
+    return _parse_number(s[1:])
+
+
 @dataclass
 class BwAsciiReport:
     """Structured representation of one BW per-event ASCII export."""
@@ -527,10 +549,17 @@ def parse_report(text: Union[str, bytes], *, parse_samples: bool = False) -> BwA
                     cs.ppv_saturated = True
                 else:
                     cs.ppv_ips = _parse_number(value)
+            elif stat == "ZC Freq":
+                # ">100 Hz" → store threshold + flag; numeric → parse normally
+                threshold = _parse_above_range(value)
+                if threshold is not None:
+                    cs.zc_freq_hz = threshold
+                    cs.zc_freq_above_range = True
+                else:
+                    cs.zc_freq_hz = _parse_number(value)
             else:
                 num = _parse_number(value)
-                if   stat == "ZC Freq":             cs.zc_freq_hz     = num
+                if   stat == "Time of Peak":        cs.time_of_peak_s = num
-                elif stat == "Time of Peak":        cs.time_of_peak_s = num
                 elif stat == "Peak Acceleration":   cs.peak_accel_g   = num
                 elif stat == "Peak Displacement":   cs.peak_disp_in   = num
 
@@ -627,9 +656,15 @@ def parse_report(text: Union[str, bytes], *, parse_samples: bool = False) -> BwA
             cs = report.channels.setdefault("MicL", ChannelStats())
             cs.time_of_peak_s = report.mic.time_of_peak_s
         elif key == "MicL ZC Freq":
+            threshold = _parse_above_range(value)
+            if threshold is not None:
+                report.mic.zc_freq_hz         = threshold
+                report.mic.zc_freq_above_range = True
+            else:
                 report.mic.zc_freq_hz = _parse_number(value)
             cs = report.channels.setdefault("MicL", ChannelStats())
             cs.zc_freq_hz          = report.mic.zc_freq_hz
+            cs.zc_freq_above_range = report.mic.zc_freq_above_range
 
         # ── Sensor self-check ────────────────────────────────────────────────
         elif key in (

minimateplus/event_file_io.py

@@ -125,6 +125,10 @@ def _bw_report_to_dict(report: BwAsciiReport) -> dict:
         # is the channel range max (a lower bound), not an exact reading.
         if getattr(cs, "ppv_saturated", False):
             out["ppv_saturated"] = True
+        # ZC Freq above device reporting ceiling (BW ">100 Hz") — value
+        # in zc_freq_hz is the threshold, not an exact measurement.
+        if getattr(cs, "zc_freq_above_range", False):
+            out["zc_freq_above_range"] = True
         return out
 
     def _sc(ch_name: str) -> dict:
@@ -191,6 +195,7 @@ def _bw_report_to_dict(report: BwAsciiReport) -> dict:
             "pspl_dbl":              report.mic.pspl_dbl,
             "pspl_saturated":        bool(getattr(report.mic, "pspl_saturated", False)),
             "zc_freq_hz":            report.mic.zc_freq_hz,
+            "zc_freq_above_range":   bool(getattr(report.mic, "zc_freq_above_range", False)),
             "time_of_peak_s":        report.mic.time_of_peak_s,
         },
         "sensor_check": {

sfm/report_pdf.py

@@ -99,6 +99,7 @@ class ReportData:
     mic_pspl_time_s:        Optional[float] = None
     mic_pspl_when_str:      Optional[str] = None    # histogram absolute date+time, BW-formatted
     mic_zc_freq_hz:         Optional[float] = None
+    mic_zc_freq_above_range: bool           = False
     mic_channel_test_result: Optional[str] = None
     mic_channel_test_freq_hz: Optional[float] = None
     mic_channel_test_amp_mv: Optional[float] = None
@@ -217,6 +218,7 @@ def gather_report_data(
             rd.mic_pspl_psi = DBL_REF_PSI * (10 ** (rd.mic_pspl_dbl / 20))
         rd.mic_pspl_time_s = mic.get("time_of_peak_s")
         rd.mic_zc_freq_hz             = mic.get("zc_freq_hz")
+        rd.mic_zc_freq_above_range    = bool(mic.get("zc_freq_above_range"))
         sc_mic = (bw.get("sensor_check") or {}).get("mic") or {}
         rd.mic_channel_test_result   = sc_mic.get("result")
         rd.mic_channel_test_freq_hz  = sc_mic.get("freq_hz")
@@ -239,6 +241,7 @@ def gather_report_data(
                 "name":               ch_label,
                 "ppv_ips":            ch.get("ppv_ips"),
                 "zc_freq_hz":         ch.get("zc_freq_hz"),
+                "zc_freq_above_range": bool(ch.get("zc_freq_above_range")),
                 "time_of_peak_s":     ch.get("time_of_peak_s"),
                 "peak_accel_g":       ch.get("peak_accel_g"),
                 "peak_disp_in":       ch.get("peak_disp_in"),
@@ -612,7 +615,8 @@ def _mic_rows(rd: ReportData) -> list[tuple[str, Optional[str]]]:
             line += f" at {rd.mic_pspl_time_s:.3f} sec."
         rows.append(("PSPL", line))
     if rd.mic_zc_freq_hz is not None:
-        rows.append(("ZC Freq", f"{rd.mic_zc_freq_hz:.0f} Hz"))
+        prefix = ">" if rd.mic_zc_freq_above_range else ""
+        rows.append(("ZC Freq", f"{prefix}{rd.mic_zc_freq_hz:.0f} Hz"))
     if rd.mic_channel_test_result:
         line = rd.mic_channel_test_result
         if rd.mic_channel_test_freq_hz is not None and rd.mic_channel_test_amp_mv is not None:
@@ -684,13 +688,17 @@ def _draw_stats_table(ax, rd: ReportData, rows_spec: list[tuple[str, str, str]])
     ch_lookup = {c["name"]: c for c in rd.channel_stats}
 
     def _cell(field, ch_name):
-        val = ch_lookup.get(ch_name, {}).get(field)
+        ch_rec = ch_lookup.get(ch_name, {})
+        val = ch_rec.get(field)
         if val is None:
             return "—"
         if isinstance(val, float):
-            # ZC Freq is integer-formatted in BW; everything else with 3 decimals
+            # ZC Freq is integer-formatted in BW; ">100 Hz" sentinel
+            # rendered as ">N" (val carries the threshold).  Everything
+            # else gets 3 decimals.
             if field == "zc_freq_hz":
-                return f"{val:.0f}"
+                prefix = ">" if ch_rec.get("zc_freq_above_range") else ""
+                return f"{prefix}{val:.0f}"
             return f"{val:.3f}"
         return str(val)
 

tests/test_bw_ascii_report.py

@@ -441,6 +441,40 @@ def test_real_oorange_event_t190_parses():
     assert r.channels["Long"].ppv_ips == pytest.approx(2.83)
     assert r.peak_vector_sum_saturated is True
     assert r.peak_vector_sum_time_s == pytest.approx(0.007)
+    # Same fixture: Tran ZC Freq is ">100 Hz" — must parse as 100 +
+    # above_range flag, not None (which would render as "—" on the PDF).
+    assert r.channels["Tran"].zc_freq_hz == 100.0
+    assert r.channels["Tran"].zc_freq_above_range is True
+    # Vert/Long are normal numeric values; flag stays False.
+    assert r.channels["Vert"].zc_freq_above_range is False
+    assert r.channels["Long"].zc_freq_above_range is False
+
+
+def test_above_range_marker_treated_as_zc_threshold():
+    """BW writes '>100 Hz' for ZC Freq when the zero-crossing algorithm
+    sees a peak too fast to count (cuts off at the device's 100 Hz
+    reporting ceiling).  Parser must store the threshold + flag, not
+    fall back to None.
+    """
+    txt = """\
+"Event Type : Full Waveform"
+"Serial Number : BE18190"
+"Tran ZC Freq : >100 Hz"
+"Vert ZC Freq : 73 Hz"
+"Long ZC Freq : N/A Hz"
+"MicL  ZC Freq : >100 Hz"
+"""
+    r = parse_report(txt)
+    assert r.channels["Tran"].zc_freq_hz == 100.0
+    assert r.channels["Tran"].zc_freq_above_range is True
+    assert r.channels["Vert"].zc_freq_hz == 73.0
+    assert r.channels["Vert"].zc_freq_above_range is False
+    # N/A → None, flag stays False
+    assert r.channels["Long"].zc_freq_hz is None
+    assert r.channels["Long"].zc_freq_above_range is False
+    # Mic above-range
+    assert r.mic.zc_freq_hz == 100.0
+    assert r.mic.zc_freq_above_range is True
 
 
 def test_real_histogram_fixture_populates_sensor_location():