sfm/report_pdf.py

@@ -121,6 +121,11 @@ class ReportData:
     t0_ms:                  Optional[float] = None
     dt_ms:                  Optional[float] = None
 
+    # Sensor self-check traces — {ch: [samples]} in raw decode units, decoded
+    # from the binary's trailing block (see minimateplus.sensor_check). The
+    # little waveforms BW draws in its "Sensor Check" strip. Empty when absent.
+    sensor_check_waveforms: dict = field(default_factory=dict)
+
     # Record-type discriminator
     record_type:            Optional[str] = None
     is_histogram:           bool = False
@@ -246,6 +251,8 @@ def gather_report_data(
                 "peak_accel_g":       ch.get("peak_accel_g"),
                 "peak_disp_in":       ch.get("peak_disp_in"),
                 "sensor_check":       sc_ch.get("result"),
+                "sc_freq_hz":         sc_ch.get("freq_hz"),
+                "sc_ratio":           sc_ch.get("ratio"),
                 "peak_date":          peak_date,
                 "peak_time":          peak_time,
             })
@@ -290,6 +297,19 @@ def gather_report_data(
         except Exception as exc:
             log.warning("gather_report_data: hdf5 read failed: %s", exc)
 
+    # ── Sensor self-check traces — decoded from the retained raw binary ──
+    # The .h5 holds only the main waveform; the sensor-check traces live in the
+    # binary's trailing block, so decode them straight from the kept BW file.
+    # Waveform events only (histograms have no sensor-check strip).
+    if not rd.is_histogram:
+        try:
+            from minimateplus.sensor_check import decode_sensor_check
+            bw_path, _a5 = store.paths_for(serial, filename)
+            if bw_path.exists():
+                rd.sensor_check_waveforms = decode_sensor_check(bw_path.read_bytes())
+        except Exception as exc:
+            log.warning("gather_report_data: sensor-check decode failed: %s", exc)
+
     # ── Histogram aggregation ──
     # Codec emits ~N per-block samples (typically 1/sec); BW reports
     # one bar per configured interval (1 min / 5 min / etc.).  When
@@ -569,14 +589,17 @@ def _draw_header_columns(ax, rows_left, rd: ReportData) -> None:
         ("File Name", rd.file_name),
         ("Post Event Notes", rd.post_event_notes),
     ]
+    # fontsize 7.5 (BW's header is a touch smaller than our body text) + a
+    # tighter right-column value indent so the long serial+firmware line
+    # ("BE##### V ##.##-#.## MiniMate Plus") fits without running off the page.
     y = 0.95
     dy = 0.095
     for label, value in rows_left:
-        _kv(ax, 0.0, y, label, value, label_w=0.18)
+        _kv(ax, 0.0, y, label, value, label_w=0.18, fontsize=7.5)
         y -= dy
     y = 0.95
     for label, value in rows_right:
-        _kv(ax, 0.55, y, label, value, label_w=0.20)
+        _kv(ax, 0.55, y, label, value, label_w=0.14, fontsize=7.5)
         y -= dy
 
 
@@ -656,6 +679,10 @@ def _draw_channel_stats_waveform(ax, rd: ReportData) -> None:
         ("Peak Acceleration",    "peak_accel_g",   "g"),
         ("Peak Displacement",    "peak_disp_in",   "in"),
         ("Sensor Check",         "sensor_check",   ""),
+        # Sensor-check sub-rows (indented under "Sensor Check", like BW): the
+        # geophone ring-down frequency + overswing ratio from the self-check.
+        ("  Frequency",          "sc_freq_hz",     "Hz"),
+        ("  Overswing Ratio",    "sc_ratio",       ""),
     ]
     # Compacted to the left half so the enlarged compliance chart (BW-sized,
     # right against the page margin) has room — see _COMPLIANCE_BOX.
@@ -772,6 +799,8 @@ def _draw_stats_table(
             if field == "zc_freq_hz":
                 prefix = ">" if ch_rec.get("zc_freq_above_range") else ""
                 return f"{prefix}{val:.0f}"
+            if field in ("sc_freq_hz", "sc_ratio"):
+                return f"{val:.1f}"       # BW shows 1 decimal (7.5 Hz, 3.6)
             return f"{val:.3f}"
         return str(val)
 
@@ -816,9 +845,22 @@ def _channel_axis_color(ch: str) -> str:
 def _draw_waveform_subplot(fig, gridspec_cell, rd: ReportData) -> None:
     """4-channel stacked waveform plot — Instantel printout order
     (MicL on top, Tran on bottom), shared x-axis in SECONDS, trigger
-    triangle markers at t=0, '0.0' baseline label on right of each."""
+    triangle markers at t=0, '0.0' baseline label on right of each.
-    inner = gridspec_cell.subgridspec(4, 1, hspace=0.0)
+
+    When sensor self-check traces are present (rd.sensor_check_waveforms), a
+    narrow "Sensor Check" strip of per-channel mini-plots is drawn to the right,
+    aligned to the lanes — matching Blastware's Event Report.
+    """
+    from matplotlib.ticker import MaxNLocator
+
     order = ["MicL", "Long", "Vert", "Tran"]
+    has_sc = bool(rd.sensor_check_waveforms)
+    if has_sc:
+        # main lanes + a narrow sensor-check strip column on the right
+        inner = gridspec_cell.subgridspec(4, 2, width_ratios=[1.0, 0.15],
+                                          wspace=0.04, hspace=0.0)
+    else:
+        inner = gridspec_cell.subgridspec(4, 1, hspace=0.0)
     sr = rd.sample_rate_sps or 1024
     # Convert ms-based time axis to seconds for the x-axis
     dt_s = (rd.dt_ms or (1000.0 / sr)) / 1000.0
@@ -837,9 +879,12 @@ def _draw_waveform_subplot(fig, gridspec_cell, rd: ReportData) -> None:
                 _geo_amax = _a
     geo_shared = max(_geo_amax * 1.10, GEO_FLOOR_INS)
 
+    main_axes = []
+    sc_axes = []
     last_idx = len(order) - 1
     for i, ch in enumerate(order):
-        ax = fig.add_subplot(inner[i])
+        ax = fig.add_subplot(inner[i, 0] if has_sc else inner[i])
+        main_axes.append(ax)
         values = rd.channels.get(ch) or []
         times = [t0_s + j * dt_s for j in range(len(values))]
 
@@ -874,12 +919,36 @@ def _draw_waveform_subplot(fig, gridspec_cell, rd: ReportData) -> None:
         else:
             ax.tick_params(axis="x", labelsize=7)
         ax.tick_params(axis="y", labelsize=6)
+        # Stacked lanes touch, so the top/bottom y-tick labels of adjacent lanes
+        # would overprint at the shared boundary.  Prune the extreme ticks so
+        # each boundary shows clean interior ticks (0.5 / 0.0 / -0.5) only.
+        ax.yaxis.set_major_locator(MaxNLocator(nbins=4, prune="both"))
+
+        # Sensor self-check mini-plot in the right strip (aligned to this lane).
+        if has_sc:
+            scx = fig.add_subplot(inner[i, 1])
+            sc_axes.append(scx)
+            sc_vals = rd.sensor_check_waveforms.get(ch) or []
+            if sc_vals:
+                scx.plot(range(len(sc_vals)), sc_vals,
+                         color=_channel_axis_color(ch), linewidth=0.5)
+                _amx = max((abs(v) for v in sc_vals), default=1.0) or 1.0
+                scx.set_ylim(-_amx * 1.15, _amx * 1.15)
+            scx.set_xticks([]); scx.set_yticks([])
+            for _s in scx.spines.values():
+                _s.set_linewidth(0.4); _s.set_color("#999")
 
     # Trigger triangle marker ▼ above the top channel at t=0
-    top_ax = fig.axes[-4]  # MicL is the first added in this gridspec
+    top_ax = main_axes[0]  # MicL
     top_ax.plot([0], [top_ax.get_ylim()[1]], marker="v", color="black",
                 markersize=8, clip_on=False, zorder=10)
 
+    # "Sensor Check" caption under the strip (BW convention)
+    if has_sc and sc_axes:
+        pos = sc_axes[-1].get_position()
+        fig.text((pos.x0 + pos.x1) / 2, pos.y0 - 0.012, "Sensor Check",
+                 fontsize=7, color="#555", ha="center", va="top")
+
     # Compute scale-per-division for the footer (10 divs across the chart)
     # and find peak geo amplitude for the geo amp/div setting.
     total_s = times[-1] - times[0] if values else 0