Files
series3-watcher/README.md
T
serversdown 770336e09f fix(forward): pair BW ACH ASCII reports using the _ASCII.TXT convention (v1.5.4)
Blastware's official Auto Call Home server writes per-event ASCII
reports as <stem>_<ext>_ASCII.TXT (e.g. N844L20G_630H_ASCII.TXT),
not <binary>.TXT (e.g. N844L20G.630H.TXT).  Versions v1.5.0–v1.5.3
only looked for the latter and silently shipped every binary alone,
so the SFM database lost the per-event Peak Acceleration / Peak
Displacement / ZC Freq / Time of Peak / Peak Vector Sum + time /
sensor self-check fields on every forwarded event.

Fix: pair-finding logic now tries the ACH-convention filename first
and falls back to <binary>.TXT for compatibility with operator-saved
manual exports and existing test fixtures.

  ach_report_name("M529LK44.AB0")    → "M529LK44_AB0_ASCII.TXT"
  legacy_report_name("M529LK44.AB0") → "M529LK44.AB0.TXT"

When both files exist (operator manually saved + ACH auto-exported),
ACH wins because that's the canonical name on modern BW deployments.
Both candidates checked case-insensitively against the cached
directory listing — no extra stat() calls.

6 new unit tests cover the new pairing logic, helper-function
correctness, and the precedence rule.  Total now 31 tests, all green.

Field-deploy note: re-running v1.5.4 on a folder where v1.5.0–v1.5.3
already ran will NOT re-forward historical events — the
sfm_forwarded.json state file remembers them by sha256.  To re-forward
historical events to populate SFM with the now-correctly-paired
reports, delete the state file before starting v1.5.4.
2026-05-10 20:10:38 +00:00

166 lines
7.5 KiB
Markdown

# Series 3 Watcher v1.5.4
Monitors Instantel **Series 3 (Minimate)** call-in activity on a Blastware server. Runs as a **system tray app** that starts automatically on login, reports heartbeats to terra-view, and self-updates from Gitea.
---
## Deployment (Recommended — Installer)
The easiest way to deploy to a field machine is the pre-built Windows installer.
1. Download `series3-watcher-setup.exe` from the [latest release](https://gitea.serversdown.net/serversdown/series3-watcher/releases) on Gitea.
2. Run the installer on the target machine. It installs to `C:\Program Files\Series3Watcher\` and adds a shortcut to the user's Startup folder.
3. On first launch the **Setup Wizard** opens automatically — fill in the terra-view URL and Blastware path, then click **Save & Start**.
4. A coloured dot appears in the system tray. Done.
The watcher will auto-start on every login from that point on.
### Auto-Updates
The watcher checks [Gitea](https://gitea.serversdown.net/serversdown/series3-watcher) for a newer release approximately every 5 minutes. When a newer `.exe` is found it downloads it silently, swaps the file, and relaunches — no user action required.
Updates can also be pushed remotely from terra-view → **Settings → Developer → Watcher Manager**.
---
## Building & Releasing
See [BUILDING.md](BUILDING.md) for the full step-by-step process covering:
- First-time build and installer creation
- Publishing a release to Gitea
- Releasing hotfix updates (auto-updater picks them up automatically)
---
## Running Without the Installer (Dev / Debug)
```
pip install -r requirements.txt
python series3_tray.py # tray app (recommended)
python series3_watcher.py # console-only, no tray
```
`config.ini` must exist in the same directory. Copy `config-template.ini` to `config.ini` and edit it, or just run `series3_tray.py` — the wizard will create it on first run.
---
## Configuration
All settings live in `config.ini`. The Setup Wizard covers every field, but here's the reference:
### API / terra-view
| Key | Description |
|-----|-------------|
| `API_ENABLED` | `true` to send heartbeats to terra-view |
| `API_URL` | Terra-View base URL, e.g. `http://192.168.1.10:8000` — the `/api/series3/heartbeat` endpoint is appended automatically |
| `API_INTERVAL_SECONDS` | How often to POST (default `300`) |
| `SOURCE_ID` | Identifier for this machine (defaults to hostname) |
| `SOURCE_TYPE` | Always `series3_watcher` |
### Paths
| Key | Description |
|-----|-------------|
| `SERIES3_PATH` | Blastware autocall folder, e.g. `C:\Blastware 10\Event\autocall home` |
| `MAX_EVENT_AGE_DAYS` | Ignore `.MLG` files older than this (default `365`) |
| `LOG_FILE` | Path to the log file |
### Scanning
| Key | Description |
|-----|-------------|
| `SCAN_INTERVAL_SECONDS` | How often to scan the folder (default `300`) |
| `MLG_HEADER_BYTES` | Bytes to read from each `.MLG` header for unit ID (default `2048`) |
| `RECENT_WARN_DAYS` | Log unsniffable files newer than this window |
### Logging
| Key | Description |
|-----|-------------|
| `ENABLE_LOGGING` | `true` / `false` |
| `LOG_RETENTION_DAYS` | Auto-clear log after this many days (default `30`) |
### Auto-Updater
| Key | Description |
|-----|-------------|
| `UPDATE_SOURCE` | `gitea` (default) or `url` — where to check for updates |
| `UPDATE_URL` | Base URL of the update server when `UPDATE_SOURCE = url` (e.g. terra-view URL). The watcher fetches `/api/updates/series3-watcher/version.txt` and `/api/updates/series3-watcher/series3-watcher.exe` from this base. |
### SFM Event Forwarder (v1.5.4+)
Forwards each Blastware event binary (and its paired `<binary>.TXT` ASCII report when present) to an SFM server's `/db/import/blastware_file` endpoint, where the report is parsed and the rich per-channel stats (PPV, ZC Freq, Time of Peak, Peak Acceleration / Displacement, sensor self-check) land in a searchable database. **Default-off** — existing deployments keep their old behaviour after auto-updating until the operator opts in.
| Key | Description |
|-----|-------------|
| `SFM_FORWARD_ENABLED` | `true` to enable forwarding (default `false`) |
| `SFM_URL` | Base URL of the SFM server, e.g. `http://10.0.0.44:8200` |
| `SFM_FORWARD_INTERVAL_SECONDS` | Scan-and-forward cadence (default `60`); independent of the heartbeat interval |
| `SFM_QUIESCENCE_SECONDS` | Skip files modified within this many seconds (default `5`) — avoids forwarding mid-write |
| `SFM_MISSING_REPORT_GRACE_SECONDS` | If a `.TXT` partner hasn't appeared after this many seconds, forward the binary alone (default `60`) |
| `SFM_HTTP_TIMEOUT` | Per-request HTTP timeout in seconds (default `60`) |
| `SFM_STATE_FILE` | Path to the JSON state file tracking sha256 of forwarded events. Leave blank to default to `<log dir>/sfm_forwarded.json` |
| `SFM_MAX_FORWARDS_PER_PASS` | Max events forwarded per scan tick (default `500`, `0` = unlimited). Drip-feeds backfill so a folder with thousands of qualifying events doesn't hammer the SFM server in one giant burst. |
Forwarded files are tracked by sha256 in the state file, so re-scans / restarts / auto-updates never re-POST the same content. A failed POST stays in the pending pool and is retried on the next interval.
#### First-time deployment on a folder with a large historical archive
If you're enabling SFM forwarding on a Blastware ACH machine that's been accumulating events for years (tens or hundreds of thousands of files in the watch folder), you almost certainly **don't** want the watcher to forward all of them on first run. Two options:
1. **Skip the historical backfill (recommended).** Run the seed-state CLI once before flipping `SFM_FORWARD_ENABLED=true`. It walks the folder, sha256s every existing in-window event, and marks them all as already-forwarded — without POSTing anything. The watcher then only forwards events that appear *after* the seed run.
```
python event_forwarder.py --seed-state ^
--watch "C:\Blastware 10\Event\autocall home" ^
--state "C:\Users\<you>\AppData\Local\Series3Watcher\agent_logs\sfm_forwarded.json" ^
--max-age-days 365
```
2. **Throttle the backfill.** Leave `SFM_MAX_FORWARDS_PER_PASS` at its 500 default and let the watcher drip-feed. With a 60-second `SFM_FORWARD_INTERVAL_SECONDS` that's ~30K events/hour throughput. Backfill of 30K events takes about an hour, 100K takes ~3.5 hours. The cap fires per scan, so heartbeat and forwarding share the watcher's main loop without saturating it.
Combine both for a fully controlled rollout: seed-state to skip the deep archive, then leave the cap on as a steady-state safety net.
---
## Tray Icon
| Colour | Meaning |
|--------|---------|
| Grey | Starting / no scan yet |
| Green | All detected units OK |
| Yellow | At least one unit Pending |
| Red | At least one unit Missing, or error |
Right-click the icon for: status, per-unit list, Settings, Open Log Folder, Exit.
---
## terra-view Integration
When `API_ENABLED = true`, the watcher POSTs a telemetry payload to terra-view on each heartbeat interval. terra-view updates the emitter table and tracks the watcher process itself (version, last seen, log tail) in the Watcher Manager.
To view connected watchers: **Settings → Developer → Watcher Manager**.
---
## Requirements
- Windows 7 or later
- Python 3.8 (only needed if running from source — not needed with the installer)
- Blastware 10 event folder accessible on the local machine
---
## Versioning
Follows **Semantic Versioning**. Current release: **v1.5.4**.
See `CHANGELOG.md` for full history.
---
## License
Private / internal — Terra-Mechanics Inc.